Unit 4 (Production)

UNIT 4, LESSON 3 (PRODUCTION)

1.        Jelaskan proses jelaskan production

 

2.        Bagaimana mySAP ERP membantu perusahaan mengelola produksinya?

By combining information from a variety of business processes (including planning, cost accounting, Human Capital Management, material management, Warehouse Management, plant maintenance, and quality management), mySAP ERP supports the development and execution of efficient production plans and ensures that accurate, comprehensive information is available at any time to those who need it.

3.                   3. Jelaskan Just in Time dan Kanban metodology

-       Just in time (JIT) is a production strategy that strives to improve a business return on investment by reducing in-process inventory and associated carrying costs.

-       Kanban is a method for developing software products & processes with an emphasis on just-in-time delivery while not overloading the software developers. It emphasizes that developers pull work from a queue, and the process, from definition of a task to its delivery to the customer, is displayed for participants to see.

4.        Gambarkan proses produksi (delapan tahap)

 

5.        Jelaskan multiple forecasting model and strategy

Multiple forecasting models and strategies can assist you in making the best choice. Models are selected through the system using built-in-intelligence, while mySAP ERP continuously checks the validity of the model.

6.        Sales Operation demand

Generates sales plans and production plans using forecast values and requirements from the sales information system and costing or profitability analysis as inputs for determining requirements.

7.        Demand management

Connects forecasting functionality with production scheduling. Also determines requirement quantities and dates for finished products and assemblies based on the plans from SOP.

8.        Master Production Planning

Allows for critical resources to be planned with extra attention. MPS is an optional step in the planning process.

9.        MRP I

Detailed planning of replenishment schedules for required components. The output of MRP is either a planned order or a purchase requisition.

10.    Sales and operation planning

Sales and Operations Planning (SOP) generates sales plans and production plans using forecast values and requirements from the Sales Information System and costing or profitability analysis as inputs for determining requirements.

11.    Demand management

In demand management forecasting, functionality is connected with production scheduling.

12.    Master Production Scheduling

Master Production Scheduling (MPS) allows for critical resources or top-level items to be planned with extra attention.

13.    Master Requirement Planning (MRP)

Material Requirement Planning (MRP)is the detailed planning of replenishment schedules for required components. The output of MRP is either a planned order of a purchase requisition.

14.    Manufacturing Execution

Includes several steps: creation and release of a production order, goods issues of components, confirmation of production activity, and goods receipts of the finished goods.

15.    Order Settlement

Allocation of costs from the production order to another object

16.    Sales and Operation planning

Sales and Operation Planning (SOP) generates sales plans and production plans using forecast values and requirements from the Sales Information System and costing or profitability analysis as inputs for determining requirements.

17.    Bill of Material

You might want to explain that in the further process we do not take care about the requirements for the materials in the BOM.

18.    Production Order

The production order is the central data object in shop floor control and manufacturing execution.

19.    Proses dalam production order

-       Creation and release of a production order

-       Goods issues of components

-       Confirmation of production activity

-       Goods receipts of the finished goods

20.    Jelaskan creation and release of a production order

The production order is the central data object in shop floor control and manufacturing execution.

21.    Goods issue of components

22.    Confirmation of production activity

This section discusses the different types of order confirmations, as well as the handling of the goods receipts for the manufactured goods.

23.    Goods receipts of the finished goods

Goods receipts to stock can be automatically posted when you confirm the last operation in a production order.

24.    Apa yang dapat dilakukan setelah me-release production order?

You can set up the system to check the availability of components and production resources or tools.

25.    Jelaskan Graphic planning table

Graphic Planning Table is a tools to get an overview of your short-term orders and release production orders.

26.    Order confirmation

Explain that production order confirmation record internal activities carried out for the order.

27.    Jelaskan yang bisa dicatat oleh order confirmation

-            Quantity produced by operation

-            Personnel

-            Production dates

-            Goods movements

-            Amount of activity

28.    Jelaskan manfaat dari order confirmation

A confirmation can reduce capacity on the work center, update costs, and/or automatically trigger the GR of the manufactured goods.

29.    Types of completion confirmation

-            Milestone Completion Confirmations

-            Standard Completion Confirmations

-            Normal Completion Confirmations

-            Collective Completion Confirmations

-            Completion Confirmations at order header level   

  

30.    Milestone completion confirmation

The system confirms all preceding operations, including sub-operations, up to the previous milestone. mySAP ERP bases confirmations on reported quantities (yield plus scrap) and standard times.

31.    Standard completion confirmation

The operations are confirmed using target values.

32.    Normal completion confirmation

You conduct individual completion confirmations, seeing target values as defaults. The system allows you to overwrite all input values so you can report variances in the production process.

33.    Collective completion confirmation

The system displays a fast entry screen where you can enter multiple operations to confirm.

34.    Completion confirmations at order header level

Orders can be confirmed at order header level, which cn drive the automatic backflush of material consumption for all operations, if you so choose.

35.    Good receipt

Goods receipts to stock can be automatically posted when you confirm the last operation (or any other operation specified) in a production order.

36.    Settlement 

Explain that settlement of a production order means the actual costs incurred for the order are settled (posted) to one or more receiver cost-objects.